LEDRig
Efficient UV Glass-Fibre Liner Curing
LEDRig devices are designed for curing glass fibre-reinforced polymer (GFRP) liners in sewer rehabilitation and manholes. Our patented cooling technology enhances LED efficiency, reducing both curing time and energy consumption compared to traditional UV lamps. With an automatic stop at the end of the cure, the light chain automatically stops upon reaching the end of the liner, making it easy for the user to control.
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UV LED Advantages
Smart Radiation Modules: Maximizes energy efficiency, minimizes heat, and reduces the size of the power supply unit.
Instant On/Off: No ignition spacing required; all modules activate simultaneously, saving time.
Safe Handling: UV LED modules stay cool, allowing immediate removal after curing.
Specification
Dimensions
1121 x 833 x 1515 cm
Total Weight
225 KG
Material
Chassis based on stainless steel, aluminium, ABS
Working Diameters
DN150 - DN800
PORTABLE
200m cable length for flexible on-site operations.
MAINLINES & LATERALS
For DN150 to DN600 pull-in glass-fibre liners.
EFFICIENT
Reduced electrical power needs and costs for ancillary equipment.
COMATIABLE
Works with GRP UV liners and our Spectra Dive for manhole rehab.
Enhanced Curing Efficiency
- Quick Setup: No ignition spacing.
- Optimised Speed: Faster curing times.
- Safe Operation: No risk from hot components.
- Portable Power: Compact, light, one-phase inverter generator.
- Timesaving: Streamlined job site processes.
Modular and Adaptable Design
Design: Portable & compact system that can fit in a small van of up to 3.5 ton and its mobility allows for access to difficult to reach places.Compatible with mainline pipes and manhole renovation.
Versatile: Suitable for curing of GRP liner from DN 150 to DN 800, adjustable to various pipe sizes.
On-Line Reporting
LEDRig’s online reporting feature records all data from each job. Easily accessible via PC or handheld devices, it generates customisable reports with key details like contractor, client, project name, curing parameters, and more. Final reports can be saved as PDFs for easy sharing and record-keeping.
The LEDRig is constantly recording data – such as time, pressure, speed of cure, temperature of the LEDs, air, and liner, and distance cured. This data on the calibration and cure of the liner is available in graphs in a report at the end of the cure.
Patented Cooling Technology
Active cooling technology that contributes to LED modules’ extremely low working temperatures. LEDRig works together with an air compressor and an air cooler-dryer that help to keep the liner during the curing process and contributes to cool down and dry the air running through the LED modules
Curing Speeds
LEDRig offers optimal curing speeds based on liner diameter and thickness, providing versatile and efficient performance for various job site conditions.
Curing Heads
With a 2.5m LED chain, the LEDRig has power of 2400W. It is an eco-friendly system with low consumption of electricity and one phase only of approximately 3320W, 15 A/220V or 30A/110V. Multiple sensors enable full curing control along with front & back cameras on the LED light train give visual control. 2 IR sensors spaced throughout the LED light train provide real-time temperature data and control. With an automatic stop at the end of the cure, the light chain automatically stops upon reaching the end of the liner, making it easy for the user to control.
Spectra Dive - L2400
With the specialized SpectraDive 2400W head, you can easily cure manholes with your LEDRig. With manhole rehabilitation you can to cure thicker manhole liners.
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