LEDRig
High-Performance UV LED Curing for Mainlines and Manholes
LEDRig is Sewertronics’ flagship UV LED curing system for large-diameter pipelines and manhole rehabilitation. Designed for efficiency, safety and precision, LEDRig combines powerful LED technology with intelligent controls to deliver fast, reliable curing across diameters from DN150 to DN800.
Whether you’re working on municipal mainlines, industrial sewers or complex manhole structures, LEDRig offers a compact, energy-efficient alternative to traditional UV lamp systems—without compromising on performance
Enquire about this product
UV LED Advantages
Compared to legacy UV lamp systems, LEDRig offers:
- Faster curing speeds
- Lower energy consumption
- Safer operation with no hot components or mercury lamps.
- Instant On/Off
- Greater portability and ease of deployment
- Integrated monitoring and reporting for full process control
Specification
Dimensions
1121 x 833 x 1515 cm
Total Weight
225 KG
Material
Chassis based on stainless steel, aluminium, ABS
Material
Chassis based on stainless steel, aluminium, ABS
Power Supply:
220V/15 A or 110V/30 A
Hose Length:
200 m motorised cable reel
Real-time temperature monitoring with online reporting software
2.5m light chain with 8 UV LED modules
Compatible with SpectraDive 2400 for easy manhole rehabilitation
200m cable for operational flexibility on site
Enhanced Curing Efficiency
- Smart Safety Features: Automatic stop at the end of the liner, real-time temperature monitoring, and pressure safeguards protect both the liner and equipment.
- Green Technology: LED curing eliminates mercury lamps, reduces energy consumption, and lowers environmental impact.
- Compact & Mobile: Fits in a 3.5-tonne van and is easily manoeuvrable on sit
Why Choose LEDRig?
- Fast Curing: Rapidly cure liners up to DN800, significantly faster than conventional UV lamp systems.
- Low Power Requirements: Operates on single-phase 220V (15 A) or 110V (30 A), drawing just 3.3 kW—no need for large generators or three-phase power.
Built for Big Jobs
LEDRig is engineered for high-output curing in large-diameter pipes and manholes. Its modular LED light train delivers 2400 W of curing power across eight LED modules, with advanced cooling and sensor integration to ensure consistent results.
- Working Diameters: DN150 to DN800
- Curing Chain: 2.5 m LED light train with 8 modules
- Power Consumption: Approx. 3.3 kW, single-phase
- Sensors:
- 2× IR temperature sensors
- Air pressure and liner temperature sensors
- Real-time monitoring and auto-adjustment
- Cameras: Front and rear CCD cameras with wide-angle lenses
On-Line Reporting
LEDRig’s online reporting feature records all data from each job. Easily accessible via PC or handheld devices, it generates customisable reports with key details like contractor, client, project name, curing parameters, and more. Final reports can be saved as PDFs for easy sharing and record-keeping.
The LEDRig is constantly recording data – such as time, pressure, speed of cure, temperature of the LEDs, air, and liner, and distance cured. This data on the calibration and cure of the liner is available in graphs in a report at the end of the cure.
Designed for the Real World
LEDRig simplifies large-scale rehabilitation with features that reduce setup time, improve safety and enhance curing quality.
- Instant On/Off: No warm-up or cool-down delays—LEDs activate and deactivate immediately.
- Patented Cooling System: Active and passive cooling keeps LED modules at safe operating temperatures, extending lifespan and ensuring consistent output.
- Manhole Capability: With the SpectraDive L2400 head, LEDRig cures manhole liners with precision and speed
Spectra Dive - L2400
With the specialized SpectraDive 2400W head, you can easily cure manholes with your LEDRig. With manhole rehabilitation you can to cure thicker manhole liners.
KEEP IN TOUCH
Subscribe to our Newsletter
Fill out your details below to confirm you opted in to receive important updates, free resources and more via email from Sewertronics and Minicam Group. By doing so, you are confirming your subscription to the Sewertronics Newsletter.
You can always withdraw your consent or unsubscribe from our newsletter.